ULTRA SPECT Web Inspection Rewinder - Reversible

Like the WIR REV web inspection rewinder, the ULTRASPECT can run in the forward or reverse direction, enabling the user to position the defect in the splicing zone with precision, irrespective of individual response times. Also like the WIR REV, an interface with a 100% defect detection system could automate the editing process and take away the dependance on human judgment.

Electro-mechanical floor lift for unwind and rewind
Hybrid shaftless cum shafted reel loading
Reversible operation at full speed
Inspection through stroboscope
Can be interfaced with a 100% defect detection system
Possibility of value added functions such as edge trimming and extraction, waste rewind & splice table
Speeds upto 600 m/min

Specifications of ULTRA-SPECT

Maximum web width 1300 mm (1650 mm)
Maximum unwind diameter 1000 mm
Unwind core inner diameter 76 mm and 152 mm
Maximum rewind diameter 1000 mm
Rewind core inner diameter 76 mm and 152 mm
Maximum machine speed 600 m /min
Materials handled Plastic films, flexible packaging laminates, paper and aluminum foil based laminates

Standard Features

Unwind Hybrid (Shaftless cum shafted) with motorised self centering
Unwind reel handling Electro mechanical unwind floor lift
Unwind reel rotation Bi-directional
Unwind tension control Servo motor and load cell feedback
Unwind lay on assembly Elimination through use of active ionizing bars with HVAC power source
Unwind static management Elimination through use of active ionizing bars with HVAC power source
Web guide equipment Ultrasonic edge guide with a motorized actuator
Inspection Full width stroboscope with color mark sensor Compatible for use with a 100% defect detection system
Rewind Shaftless with motorised self centering
Rewind reel handling Electro mechanical rewind floor lift
Rewind reel rotation Bi-directional
Rewind tension control Servo motor and load cell feedback
Rewind lay on assembly Pneumatically pressured
Rewind static management Elimination through use of active ionizing bars with HVAC power source
Drives 3 nos. vector controlled servo motors for unwind, main and rewind sections
Operator interface Touch screen HMI- unwind and rewind ends

Possibility of Optional Features

Edge trimming and trim extraction section for multi-track single coil slitting jobs
Splice table and waste rewind unit for compact accumulation of rejected material

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